A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
PLCs can range from small modular devices with tens of inputs and outputs (I/O), in a housing integral with the processor, to large rack-mounted modular devices with thousands of I/O, and which are often networked to other PLC and SCADA systems.[1] They can be designed for many arrangements of digital and analog I/O, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact.
PLCs were first developed in the automobile manufacturing industry to provide flexible, rugged and easily programmable controllers to replace hard-wired relay logic systems. Dick Morley who invented the first PLC, the Modicon 084, for General Motors in 1968, is considered the father of PLC.
A PLC is an example of a hard real-time system since output results must be produced in response to input conditions within a limited time, otherwise unintended operation may result. Programs to control machine operation are typically stored in battery-backed-up or non-volatile memory.
In 1968, GM Hydramatic (the automatic transmission division of General Motors) issued a request for proposals for an electronic replacement for hard-wired relay systems based on a white paper written by engineer Edward R. Clark. The winning proposal came from Bedford Associates from Bedford, Massachusetts. The result was the first PLC—built in 1969–designated the 084, because it was Bedford Associates' eighty-fourth project.
Bedford Associates started a company dedicated to developing, manufacturing, selling, and servicing this new product, which they named Modicon (standing for modular digital controller). One of the people who worked on that project was Dick Morley, who is considered to be the "father" of the PLC.[11] The Modicon brand was sold in 1977 to Gould Electronics and later to Schneider Electric, the current owner.[10] About this same time, Modicon created Modbus, a data communications protocol used with its PLCs. Modbus has since become a standard open protocol commonly used to connect many industrial electrical devices.[12]
One of the first 084 models built is now on display at Schneider Electric's facility in North Andover, Massachusetts. It was presented to Modicon by GM, when the unit was retired after nearly twenty years of uninterrupted service. Modicon used the 84 moniker at the end of its product range until the 984 made its appearance
Practical Manual
Many early PLCs were not capable of graphical representation of the logic, and so it was instead represented as a series of logic expressions in some kind of Boolean format, similar to Boolean algebra. As programming terminals evolved, it became more common for ladder logic to be used, because it was a familiar format used for electro-mechanical control panels. Newer formats, such as state logic and Function Block (which is similar to the way logic is depicted when using digital integrated logic circuits) exist, but they are still not as popular as ladder logic. A primary reason for this is that PLCs solve the logic in a predictable and repeating sequence, and ladder logic allows the person writing the logic to see any issues with the timing of the logic sequence more easily than would be possible in other formats.
Up to the mid-1990s, PLCs were programmed using proprietary programming panels or special-purpose programming terminals, which often had dedicated function keys representing the various logical elements of PLC programs. Some proprietary programming terminals displayed the elements of PLC programs as graphic symbols, but plain ASCII character representations of contacts, coils, and wires were common. Programs were stored on cassette tape cartridges. Facilities for printing and documentation were minimal due to a lack of memory capacity. The oldest PLCs used non-volatile magnetic-core memory.
No comments:
Post a Comment